P-TEC

MKE Polymer Technology

We ProvideP-TEC™, You GetTRY

  • Project
  • Testing
  • Education
  • Consulting
  • Time to Market
  • Rate-up
  • Yield-up

Advanced technology solution

P
project

  • Individual company
    projects
  • R&D Project
  • Technology Transfer
  • Compounding Screening
  • Property Evaluation
  • Defining Cause & Effect
  • Application of cutting -edge technology in polymer
    processing to the worksite
  • Co-TSE Operation
  • - Optimum barrel-screw configuration
  • - Polymer blend / Compounding
  • - Incr. productivity / Mixing control
  • Devolatilization Reactive Compounding /
  • Extrusion Single Screw Design
  • - Conventional and barrier
  • screw IM Plasticating
  • Screw Design
  • Morphology Control
  • Processibility Evaluation

T
Testing

Screw Rheometer
Screw Simulator

  • Polymer Testing Service
  • Rheological Property
  • - Viscosity function
  • - Melt strength
  • Dynamic Friction Coeff.
  • Polymer Melt Density
  • Bulk Density

E
Education

MKE RheoComp®
MKE EzCast

  • Training of processing
    experiments
  • User Workshop
  • - Torque rheometer
  • - Batch internal mixer
  • - Lab scale film caster
  • Extrusion Expert Training

C
Consulting

WinSSD / WinTXS
PassDFC / Screw Flow

  • Consulting in polymer
    processing technology
  • Itemized Seminar
  • On-site Seminar
  • Technical Consulting
  • Process Debugging
  • Procuring competitive prices

    Procuring
    competitive prices

  • Developing new products

    Developing
    new products

  • Enhancing processability of polymer material

    Enhancing processability
    of polymer material

P-TEC (PROJECT) / Proprietary business projects: R&D of polymer-material & parts development

MKE's cutting - edge technology

MKE offers advanced processing solution for the five distinct material processing area:

  • Plastics and Rubber
  • Nano-material
  • Cosmetics
  • Pharmaceutical
  • Food

Technology for
Screw Design

Technology
for Die Design

Optimization
of Mixing
Morphology
Control

HYPERIER® - most astonishing technology in MMT nanocomposites
Multiple lameller - layered technology using one single screw extruder and die

Encyclopedia of Polymer Blends,Principles of Polymer Processing

  • The 1st Designer Pellet
  • Encyclopedia of Polymer Blends, Vol.2 : Processing,
    John Wiley & Sons, 2011, p.12, 259
  • Principles of Polymer Processing, Tadmor & Gogos,
    John Wiley & Sons, 2007The 1st Designer Pellet
  • Productivity up
  • 100% enhancement in Company L*’s EP compounding line
  • 70% enhancement in Company N*’s ABS compounding line
  • Design of Company L*’s battery coating line (2003)
  • Yield up
  • Company L*’s T-die design of 2,300 mm soft PVC line
  • Quality improvement
  • Uniformization of mass-production properties per processing
    line of each company by equalizing the quality of Companies
    (W*, N*, S*)’ 8 ABS compounding lines (2003) – Quality level 4.5
  • Improvement of SAN polymerization process equipment,
    Devol, of Company L*
  • Company L’s ABS line
  • Material development HYPERIER®
  • Morphology control
  • Nanocomposites

P-TEC (TESTING) / Polymer Testing Service

MKE's cutting - edge technology

In Use Property (???)

  • In Use Property

    Plastic testing
  • In Use Property

    Plastic color testing

Polymer Processing Property (!!!)

Solid conveying, Melting, Melt conveying

  • Shear viscosity - polymer melt
  • Shear viscosity - pristine rubber
  • Shear viscosity - slurry and solution
  • Elongational viscosity - polymer melt
  • Rheological Stability Test
  • Frictional Property - Friction Coeffiicient
  • Frictional Property - Lateral Stress Ratio
  • Melting Property - Melting Flux
  • Density - Melt Density
  • Density - Bulk Density
  • Particle Size Distribution Analysis

P-TEC (EDUCATION) / Training of polymer processing experiments

Open lab service (instrument user workshop)

  • 1RheoComp® System (Torque Rheometer)
  • - BIM Series ( Batch Internal Mixer)
  • - PBIM (Powder Mixer)
  • - SSE (Single Screw Extruder)
  • - ctr-TSE (Counter-rotating Twin Screw Extruder)
  • - co-TSE (Co-rotating Twin Screw Extruder)
  • - Conti-Mixer
  • - Screw Rheometer
  • 2EzCast (Pilot Film Casting Line)

Courses for polymer technology education

  • 01A Breif Histroy of Screw Extruder and Extruder
  • 02Role of Application Rheology
  • 03Application Rheology
  • 04Applied Rheology in Industrial Application
  • 05Basic Extrusion Theory
  • 06Engineering Design of Screw and Dies
  • 07How single screw extruder works?
  • 08How co-rotating twin screw extruder works?
  • 09Understanding Industrial Mixing using Model Mixing Cell
  • 10Melting Phenomena and Mechanisms in Polymer Processing Equipment
  • 11Flow visualization - Screw flow in single full flight screw
  • 12Extrusion Engineering - Part I
  • 13Extrusion Engineering - Part II
  • 14Extrusion Engineering - Part III
  • 15Engineering calculation of simple extrusion Process
  • 16Introduction to Extrusion Foam Process
  • 17Novel method of measuring polymer melt viscosity using screw rheometer
  • 18Compoundng and Hybrid Plastics Technology

Over 100 courses are available on demand